Rolls-Royce

- Led transformation from a low-performing Scrum team to a highly collaborative, performing team using Kanban.
- Product Owner and Agile Coach of two Software teams developing a Data Platform for the business, initially focusing on maximising engine availability which has currently saved over £9 million for the customer. Created roadmaps and led stakeholder reviews to maintain alignment across teams.
- Coached the team to use a Minimum Viable Product approach in line with the Lean Startup methodology. This resulted in delivering a bespoke software solution in 4 months which saves £70k/year and reduces the manufacturing time of a component by 12%.
- Supporting the wider business adopt a more agile approach to product development, facilitating workshops, writing strategy documents and coaching teams in their transformation.
- Qualified Professional Scrum Master and trained SAFe Practitioner.

Agile Delivery Lead

- Technically lead three component teams through New Product Introduction - developing the component method of manufacture and managing the technical risk.
- Managing the programme management for those components, updating project plans (P6), technical risk burndown using PFMEAs and being accountable for delivery of the production technical packages.
- Specialised in Design for Manufacture - balancing the Design ideals against realistic Manufacturing considerations to meet delivery commitments.
- Responsible for building the team. Hiring, performance management, personal development and coaching.
- Built a culture of continuous improvement, hosting retrospectives to reflect and learn from mistakes before the components went into production. Applied Lean Manufacturing and Six Sigma principles such as value stream mapping and statistical process control to reduce waste and variation within our manufacturing methods, improving quality and delivery.

Manufacturing Engineering Technical Lead

- Responsible for managing the existing components through manufacture including managing non-conformance and reworks to maintain Design intent.
- Co-ordinated and led major design improvements with stress, thermal and materials engineers as we re-introduced components into manufacture. Reduced non-conformance by over 50% through these improvements.
- Managed operations stakeholders as the primary contact for Engineering as we balanced the risk of progressing with manufacture vs performing detailed analysis on defects. Strong communicator.
- Lean Six Sigma Green Belt Attained.

Mechanical Design Engineer

Blueprint Leadership Academy

- Coached clients of Small-Medium Enterprises on Transformational Change and business development. Specialised in getting the leaders to empower their teams to achieve ambitious outcomes.
- Focused on setting meaningful goals, using OKRs and aligning the team to collaborate together to achieve them. Supported the planning and execution of these goals through workshops and coaching.
- Devised a goal-setting planner, now available on Amazon.co.uk to help others set personal goals and track progress.

Leadership Consultant

BAE Systems

Spent 4 months on placement in Mechanical Engineering Support. This involved producing solutions to problems with the product. Skills used include; Problem Solving, Engineering Design, Mathematical Analysis and Report Writing.

My second placement on the GDF was in Cost Engineering began in January 2013 and involved working on the bid process for various projects and pricing the labour within the business.

GDF Engineer

Worked as a design engineer as part of the High Integrity Pressure Vessels team within the Nuclear Marine sector. Assisted in the design of a number of components, writing technical reports, working on the design and manufacture of the pressure vessel following ASME codes III and VIII. Techniques used included Design for Assembly/Manufacture, TRIZ and Failure Mode and Effects Analysis. SC Security Clearance attained.

Over my time in the Engineering sector, I have witnessed many examples of both good and bad leadership. In 2021, I started working with clients to help improve their leadership, based on empowering team members with effective goal setting, determining where they decide to focus their efforts and developing a framework to support others to get higher performance.

My background, working in some of the best engineering firms in the world, has given me great exposure to "Operational Excellence" - which is what I can work with you to achieve. Operational excellence is the perfect balance of People, Process and Purpose. I have the tools to help you with all three!

People are at the heart of any good business, but you need to get the right ones, develop them and keep them around. I can help you preparing for interviewing new employees, empowering them to love their role and develop them so they can be at their best more often.

Process is often overlooked in leadership, but a great leader understands their outputs and helps their team by removing obstacles so they can deliver. Are your team bogged down or have inconsistent ways of working, with limited tangible results? I am experienced in Agile, Scrum, Lean, Six Sigma, Quality Management Systems and more to help you fix these problems.

Finally, purpose! Tell your team what you need to achieve and let them figure out how to get there. I can help with goal setting, planning for the future and delivering the mission to your team. Without understanding purpose, your team will never be able to reach high performance.

If your organisation is struggling to develop a high performing culture, get in touch and let me help you achieve your goals.

Dan Webb

Section Lead - SSN-AUKUS Product

Core Materials Engineer

Research Engineer

Swansea University

Assistant lecturer in Materials Science, hosting practicals for student in all year groups. Mainly mechanical testing and microscopy.

Assistant Lecturer

Graduate Student

Valero Energy Corporation

Projects involved with:

-	Corrosion probe management: consisting of Electrical Resistance (Microcor/Cormon) & high temperature probes (Field Signature Method).
-	Materials Operating Envelopes (MOE’s): Producing material selection diagrams on process flow diagrams while gathering temperature/pressures and histories in order to help set limits relating to material degradation. Completed 3 units including the Butamer Isomerization Unit, Visbreaker and Ultra Low Sulphur Gas Unit.
-	Equipment Preservation Programme (EPP): Helped produce a risk ranking of all units on site regarding Corrosion Under Insulation (CUI) and external corrosion in order to mitigate risk.
-	Polythionic stress corrosion cracking: Using vital information from (API 571) I was able to evaluate the probability of materials susceptible to Polythionic acid stress corrosion cracking.
-	Metallurgical upgrades 

Gained experience in Non Destructive Testing (NDT) including Radiography, Phased Array, UT. Visual vessel and tank inspections. High level of safety awareness through Loss Prevention training System (LPS)

Student Intern - Inspection/Reliability Engineer

Core Materials Engineer in the nuclear industry, specializing in R&D, capability acquisition, and manufacturing support. Skilled in technical writing, report development, and academic collaboration. Previously part of the Rolls-Royce plc UTC strategic partnership, Structural Metals for Gas Turbines, in a research role. Earlier experience in the oil & gas sector, working within the Inspection and Reliability team at Valero Energy’s oil refinery.

Graduated from Swansea University with a 1st-class BEng in Materials Science & Engineering (2017), followed by an Engineering Doctorate (2023). My research focused on developing a novel Maraging Steel for gas turbine engine applications, with an emphasis on corrosion-fatigue performance, metallurgy, and advanced characterisation techniques. 

In addition to industry experience, I have worked as an Assistant Lecturer, delivering lectures, supervising laboratory sessions, and mentoring students in materials science, metallurgy, and mechanical behavior of materials.



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