Hindustan Coca-Cola Beverages

Supply Chain - Digital Transformation - Mfg Digitization and Innovation

Manager - Mfg Digitization and Innovation

Hyundai Motor India Ltd.

Manufacturing Engineering (New Product Development) 


Leading  Machinery and New Technology Implementation Team of Press/Stamping Shop.

Expertise in Press Shop ( Blanking & Stamping Dies / Molds of Skin Panels,  Pallets ) stabilization - Achieve Quality, Productivity targets.

Design for Assembly
Ageing & Supplementary (Replace Aged Equipment & Upgrade existing)
Quality and Efficiency improvement

Propose Investment Plan, validate 3D Drawings using CATIA to check feasibility of Assembly and identify potential Workability and Quality problems. 

 Identification of fitment, Quality and workability problems and suggest suitable countermeasures.

Preparing Assembly lines for Pilot production by modifying various equipment, Training Operators, process and balancing line to meet desired output

Manufacturing Engineering Manager

Passionate Project Manager (PMP® - PMI certified), working on implementing Digital technologies and upgrading equipment. With a track record of successfully executing projects through various approaches, my key objective is to align processes with organizational strategic goals, driving efficiency and innovation. My expertise in PLC, SCADA, MES, IT / OT Integration and Factory Automation enables me to streamline processes and offer innovative solutions. What drives me is the thrill of solving complex problems and the chance to make a significant impact on productivity and quality in the manufacturing industry. If you're interested in discussing the latest in manufacturing technology, efficiency, or project management, feel free to connect

Avinash Reddy A PMP®- PMI

GAK Enterprises Ltd

Launch Quality Control - Bentley motors through Tech Mahindra
- Virtual build using Delmia V5 to validate product and process for design for manufacture and concept feasibility.
- Virtual validation of the product and process for static and dynamic clashes, assembly sequence and ergonomic assessments.
- Creation and maintenance of build sequence within Delmia based on process documentation.
- Generation of product based on configured BoM for the complete vehicle within Delmia.
- Maintenance of all reports and KPI charts relevant to virtual analysis.
- Work with Client teams to support the resolution of issues identified through virtual build.

Virtual Manufacturing Engineer

Caterpillar Inc.

New Product Introduction team
-Developed digital roadmap for manufacturing engineering team based on Industry 4.0 maturity index.
-Performed virtual simulation and validation for New Product Introduction projects using Siemens Tecnomatix platform
-Soft automation using Microsoft Office 365: Power apps, Power Automate and Power BI
-Improve traceability for parts using OCR vision systems 
-Reduce NPI lead time by analysing current state, avoiding non-value adding processes and introducing digitization

Digital Manufacturing Engineer

New Product Development: Digital factory and Robot Simulation team
-Automated 3D scanning & analysis system integration of Body in white quality inspection using Leica laser tracker and 3D scanner. Analysis is done using Polyworks software
-Performed quality inspection for body shop jigs and equipments using portable metrology systems like Leica laser tracker and t-probe
-Created virtual factory by 3D scanning using Leica scan station and point cloud reverse engineering using Cyclone software
-Validated the manufacturing process using digital mock ups and pre-assembly checks
-Design and simulation of manufacturing equipment for press, body, paint and assembly shops using CAD
-Industrial robot offline programming and online validation for welding, painting and 3D scanning applications
-Developed calibration system to improve robot offline program accuracy by 5 mm
Achievements and Cost saving
-Developed in house robot programming for welding, painting, 3D scanning and inspection - Savings up to 2 crores/new car model
-Developed robot calibration system using laser tracker and Pybotics toolbox

Digital Manufacturing Engineer - Passenger Car

Baja Bhais - PSG Tech

Steering & Suspension system lead

Design and fabrication of steering system for an All terrain vehicle. Participated in SAE Baja competitions held in 2014 and 2015

Team Captain - ATV Building Team

Passionate automobile engineer with around 8 years of experience in the manufacturing industry. 
Skilled in implementing manufacturing processes, developing production systems and analysing product designs. 
Specialised in digital manufacturing, simulation and automation.

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Avinash Reddy A PMP®- PMI

Kishor R

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