With over 10.5 years of experience in manufacturing engineering and digital transformation, I currently serve as a Program Manager at Hindustan Coca-Cola Beverages, leveraging my PMP® certification to lead initiatives that drive efficiency and innovation. My work focuses on implementing Industry 4.0 solutions, bridging IT and OT systems, and optimizing manufacturing processes to align with strategic goals.  By utilizing expertise in PLC, SCADA, MES, and factory automation, I contribute to creating seamless, data-driven systems that enhance productivity and quality. My commitment to stakeholder collaboration and process improvement ensures tangible results in every project. Passionate about advancing smart manufacturing, I am dedicated to enabling organizations to achieve operational excellence.

Avinash PMI

GAK Enterprises Ltd

Launch Quality Control - Bentley motors through Tech Mahindra
- Virtual build using Delmia V5 to validate product and process for design for manufacture and concept feasibility.
- Virtual validation of the product and process for static and dynamic clashes, assembly sequence and ergonomic assessments.
- Creation and maintenance of build sequence within Delmia based on process documentation.
- Generation of product based on configured BoM for the complete vehicle within Delmia.
- Maintenance of all reports and KPI charts relevant to virtual analysis.
- Work with Client teams to support the resolution of issues identified through virtual build.

Virtual Manufacturing Engineer

Caterpillar Inc.

New Product Introduction team
-Developed digital roadmap for manufacturing engineering team based on Industry 4.0 maturity index.
-Performed virtual simulation and validation for New Product Introduction projects using Siemens Tecnomatix platform
-Soft automation using Microsoft Office 365: Power apps, Power Automate and Power BI
-Improve traceability for parts using OCR vision systems 
-Reduce NPI lead time by analysing current state, avoiding non-value adding processes and introducing digitization

Digital Manufacturing Engineer

Hyundai Motor India Ltd.

New Product Development: Digital factory and Robot Simulation team
-Automated 3D scanning & analysis system integration of Body in white quality inspection using Leica laser tracker and 3D scanner. Analysis is done using Polyworks software
-Performed quality inspection for body shop jigs and equipments using portable metrology systems like Leica laser tracker and t-probe
-Created virtual factory by 3D scanning using Leica scan station and point cloud reverse engineering using Cyclone software
-Validated the manufacturing process using digital mock ups and pre-assembly checks
-Design and simulation of manufacturing equipment for press, body, paint and assembly shops using CAD
-Industrial robot offline programming and online validation for welding, painting and 3D scanning applications
-Developed calibration system to improve robot offline program accuracy by 5 mm
Achievements and Cost saving
-Developed in house robot programming for welding, painting, 3D scanning and inspection - Savings up to 2 crores/new car model
-Developed robot calibration system using laser tracker and Pybotics toolbox

Digital Manufacturing Engineer - Passenger Car

Baja Bhais - PSG Tech

Steering & Suspension system lead

Design and fabrication of steering system for an All terrain vehicle. Participated in SAE Baja competitions held in 2014 and 2015

Team Captain - ATV Building Team

Passionate automobile engineer with around 8 years of experience in the manufacturing industry. 
Skilled in implementing manufacturing processes, developing production systems and analysing product designs. 
Specialised in digital manufacturing, simulation and automation.

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Avinash PMI

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